Weld
job prosperity and security comes
with weld process knowledge:
Title:
"Manual and Robots"
MIG/MAG Weld Process Controls".
This
unique "self teaching" MIG / MAG process control book
shows you
how to establish both manual and robot weld
process controls. The book is
available in both English and Spanish.
Written
by Ed Craig. (170 pages).
This
is the world's most unique robot and manual, self teaching, MIG weld process control
training
book. With a few hours reading, this book will show you how to simplify setting
any manual or robot MIG steel or stainless weld.
This is the weld data
you need to consistently attain optimum MIG weld quality and productivity. For
optimum weld parameter selection, this unique book presents Ed's easy to remember
Weld Clock Method and provides the unique solutions necessary to optimize both
manual / robot weld quality and production efficiency. If you use robots for MIG
/ MAG welds this is the data that eliminates the weld causes of robot down time,
the data that reduces weld defect potential and optimizes weld production.
E-mail:
Ed, I purchased your self teaching robot weld process
control training materials a few months ago and I have revised the robot tube
welding parameters with great success. Thanks to you both the weld quality and
production on our automotive exhaust pipes & mufflers were greatly improved.
Best
regards,
D. Juhan
Hundreds
of
companies in twelve different countries, use Ed's self teaching weld process control
training materials. Two of the largest robot integrators in North America, provided
their weld robot engineers and technicians with Ed's unique MIG process control
training resources.
With
billion dollars in annual sales Tenneco, Magna and Dana have found robot weld
success using Ed's materials. When Magna decided it wanted to establish a North
American robot MIG Weld Best Practices and Process Control training program, Magna
assessed what training resources were available in North America and selected
Ed's unique Robot Process Control Work Shop and training books for its US training.
When
a General Dynamics, USA, Army Ordinance Division, wanted to optimize the manual
MIG weld quality in one of it's major facilities, they provided their employees
with Ed's Process Control Training Program and resources.
One
simple way to eliminate weld personnel from "playing
around" with the manual or robot welding controls is provide them
with this book, Ed's video and the robot process control training CD program.
In a few hours with these unique training resources and your weld decision makers
will know how to;
[a]
Attain the highest manual weld deposition rates or the fastest robot weld travel
speeds without jeopardizing the weld fusion potential.
[b]
Reduce weld spatter and weld smoke to minuscule levels.
[c]
Eliminate robot weld burn through on thin gage parts and parts with gaps.
[d]
Eliminate robot arc start / arc end problems,
[e] Eliminate contact tip
issues and wire burn backs etc.
[f]
Provide the best weld data and techniques for welding thin gage and thick parts.
[g]
Know when to utilize short circuit, spray or pulsed.
[h]
In a few minutes, optimize manual or robot short circuit, globular, spray or pulsed
parameters.
[i]
Know which wire and gas consumables are most effective on any application, (not
the data provided by salesmen).
[j]
Know how to set an effective "Weld Process Control Program" for either
manual or robot weld productivity and quality consistency.
Ed
set the robot welds for Volvo Cabs, Corvette, Harley and Ford 150 truck frames.
IS
WELD PROCESS EXPERTISE IMPORTANT TO YOUR ORGANIZATION? COULD YOUR WELD PERSONNEL
ANSWER MIG WELD QUESTIONS LIKE THESE?
Fundamental
Spray Question.
You will be
robot welding 10 to 12 gage carbon steel or stainless parts using short circuit
transfer. The weld size is a 4-5mm fillet. The weld wire is 0.035 (1mm) E70S-3.
You find the weld parameters are too cold, you want to attain better weld fusion
and speed up the robot process. You decide to set the "low end" of MIG
Spray Transfer weld parameters for the fillet weld.
[]
What is the optimum "low end" wire feed and voltage setting and
deposition rate for spray transfer with that 0.035 wire?
[]
What would you then set the robot weld travel rate at?
Fundamental
Pulsed Question.
You
are pulsed welding and there is weld spatter on the part. You adjust the "trim
voltage" (arc length), nothing happens.
[]
What other pulsed parameter change will rectify the arc length situation?
Are
you fed up trying to put out the weld fires?
Would you like to leave work at 5 pm
and put those robot weld issues behind you?
Why not have all your weld
personnel, robot programmers, operators, supervisors, engineers designers and
QA personnel, read and answer the 170 process control questions found in this
book. With a few hours of reading, your weld decision makers will become an effective
process control team, a team which for the first time will all walk down the same
process control welding path. A team with the MIG weld process expertise necessary
to provide consistent, optimum weld quality and productivity on any manual or
robot carbon steel / stainless application.
I highly recommend you utilize
this book with my easy to use, robot MIG / MAG Process Control, training CD, along
with the DVD, as listed in the training resource section.
