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ED CRAIGS TIG - MIG
WELDING FORUM . www.weldreality.com.


The world's largest website on MIG - Flux Cored - MIG Welding


Advanced TIP TIG Welders
TIP TIG Welding is 2 to 10 times faster than TIG with superior quality than TIG - MIG - FCAW.
 
 
   
 



www.weldreality.com.

Welcome to Ed Craig's
Weld Forum.



Ed has 40 years experience in providing Weld Best Practices and Weld Process Controls.
He has provided training on these subjects to over a thousand manufactures in twelve different countries.

[] For 18 years Ed wrote the Weld QA section in Weld Design Fabrication.
[] Ed wrote the Weld and Cutting sections in the Machinery Handbook.
[] He rewrote the Thermal Cutting Section" on Laser-Plasma-Oxy Fuel Cutting
in the 1988.ASM Handbook, Ninth Edition.
[] Ed has had over 35 articles published on Manual and Robot Weld Process Controls
[] Ed has written five books on the subject of MIG and Flux Cored Weld Process Controls.
[] Ed was a key American Weld Society Committee member in the development
of the AWS MIG Weld Gas Specifications.
[] Ed developed the "Pocket Welder"
[] Ed has three weld and cladding patents in the Power Industry.
[] Ed bought the TIP TIG Welding process to North America.


This MIG Welding Forum is intended for legitimate weld related questions and content. This is not a location for welding industry sales persons to
tout their weld products, generate sales leads or saturate the welding industry with more biased weld product advice.

 

If you have to Ask Lincoln How!
you are not a weld process control expert.
Welding Books

If you "play around" with weld controls
what does that say about your weld process expertise?





For decades MIG and Flux Cored weld process confusion and the common reliance on weld salesmanship has distracted the global weld industry from the establishment of fundamental Best Weld Practices and the implementation of cost effective Weld Process Controls.

1988: From a speech provided by Ed at a seminar given to the Brazilian Engineering Society. Rio.

Your value to your welding organization has to
come from "your weld process control knowledge".


Your value to your wife is how quickly
you apologize and say "Yes Dear"

Instead of providing an SMAW - OXY FUEL weld education based on a 1960's weld curriculum, the majority of weld global weld education facilities need to wake up and provide the weld industry with the MIG - FCAW - TIG, Best Weld Practices and Process Control Training Programs it really needs.



The Missing Link from global Weld Education Facilities:

While numerous educational facilities offer weld education diplomas, during the last three decades, the majority of these institutions have failed to educate their engineers, technicians and welders on the fundamentals necessary to establish effective MIG - TIP TIG and Flux cored Best Weld Practices and Weld Process Controls.



Welding Training Videos[] The global welding industry needs hands on Engineers and Technicians that are Process Control experts in the bread and butter processes.

[] The global welding industry needs weld decision makers that can "without playing around" instantly produce cost effective, optimum quality MIG - TIG - FCAW manual and robot welds.

[] The global welding industry
needs Engineers and Technicians that can optimize both manual and automated MIG - TIG and Flux Cored weld production efficiency.

[] The global welding industry
needs Managers - Supervisors - Engineers and Technicians that have the ability to cut through the useless, costly, bells, whistles and salesmanship that daily saturates the weld industry.

[] The global welding industry
need Weld Decision makers willing to take on process ownership people who have the ability to establish cost effective Weld Best Practices and Weld Process Controls.

It takes less than two weeks to train a "none welder" to be able to produce optimum MIG or Flux Cored code quality welds on any application, yet too many weld educational facilities spend months or years focused on weld skills and place minimal focus on the two components that optimize welds, Best Weld Practices and Process Control Training. The finished product at most global weld educational institutions is weld personnel that will daily "play around" with weld controls and managers, engineers, supervisors and technicians that rely on weld salesmen for weld advice

One day in North America we will have weld educators who hopefully can responded to an industry that daily looses hundreds of millions of dollars from weld rework, weld rejects and poor weld productivity. Imagine the impact on the welding industry from properly trained weld engineers, managers, supervisors, technicians and welders. These individuals would have ability to daily generate hundreds of millions of dollars in weld cost savings through improved manual and automated weld productivity and quality.

For those interested in Ed's Best Weld Practices and Weld Process
Control, Self Teaching or Training resources click here.

WELD FORUM.

Please keep your weld or cutting questions and answers to the point. If looking for MIG - FCAW - TIG welding or steel data first look in the main MIG - FCAW - TIG sections of this web site, or in this section use "key words" in the Search Discussion. The Search Discussion will bring up the history of over a 1000 weld questions.

Weld Data Search


WELD QUESTIONS: If asking a weld question, when relevant, please provide the manual or automated weld transfer mode, the material type, the weld surface conditions, the part thickness, the weld consumable type and size, the weld gas, the wire feed speed, travel speed, amps and the voltage.

Again I remind the readers at this site, don't get angry at the messenger. Examine the strong message of lack of management / engineering process ownership in this industry. Understand the influence of weld salesmanship on this self taught industry. Focus on the root causes of your daily weld issues and then use weld process control logic and knowledge to provide cost effective, practical solutions




The Current Password to Post a
Weld Question is "weldreality".

 



POST A NEW WELDING QUESTION

[<<prev 10]
Viewing 1 to 10 of 1234 total posts.
Contents:
Welding stainless and blue colors - 5/16/2012 - Mike James
       RE: Welding stainless and blue colors - 5/16/2012 - Ed
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Unique results fron Inverter power sources - 5/1/2012 - Kurt
       RE: Unique results fron Inverter power sources - 5/1/2012 - ed
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setting welding machine volts and wire speed - 5/1/2012 - David
       RE: setting welding machine volts and wire speed - 5/1/2012 - PWC
       RE: setting welding machine volts and wire speed - 5/1/2012 - David
       RE: setting welding machine volts and wire speed - 5/1/2012 - ed
--------------------------------------------------------------------
RMD - STT - CV MIG EQUIPMENT? - 4/23/2012 - juan
       RE: RMD - STT - CV MIG EQUIPMENT? - 5/1/2012 - ED
       RE: RMD - STT - CV MIG EQUIPMENT? - 4/27/2012 - Juan
--------------------------------------------------------------------
Fume collection - 4/21/2012 - John
       RE: Fume collection - 4/21/2012 - ED
--------------------------------------------------------------------
Pulse vs CV fume - 4/21/2012 - John
       RE: Pulse vs CV fume - 4/21/2012 - ED
--------------------------------------------------------------------
1 gas for both carbon and stainless - 2/26/2012 - 1gas
       RE: 1 gas for both carbon and stainless - 3/1/2012 - Ed
       RE: 1 gas for both carbon and stainless - 2/28/2012 - Ryan
--------------------------------------------------------------------
oscillation during mig welding- good or bad - 2/25/2012 - monty
       RE: oscillation during mig welding- good or bad - 3/2/2012 - lings
       RE: oscillation during mig welding- good or bad - 2/25/2012 - PWC
       RE: oscillation during mig welding- good or bad - 2/25/2012 - ED
--------------------------------------------------------------------
4140 to A36 - 2/13/2012 - Paul
       RE: 4140 to A36 - 2/14/2012 - Ed
--------------------------------------------------------------------
pulse fumes - 2/9/2012 - David
       RE: pulse fumes - 2/11/2012 - ED
       RE: pulse fumes - 2/10/2012 - Uli
--------------------------------------------------------------------
 
[<<prev 10]
Viewing 1 to 10 of 1234 total posts.

 


Welding Books and Process Control Training Materials.

(Click on pictures for more information)
MIG Welding Books, Management
A Management and Engineers Guide to MIG Weld Quality, Productivity and Costs
Gas Metal Arc Welding Book
Robotic MIG Welding
Process Control Book
MIG and Flux Core Welding Book
Flux Cored and MIG weld process controls
Manual MIG Welding Books
Manual MIG Welding
Process Control


Welding Training CD's

Robot Welding CD
Robot MIG welding. Best Weld Practices and Process Controls
MIG Welding CD
Manual MIG Welding. Best Weld Practices and Process Controls
Flux Core Welding CD
Flux Cored Welding. Best Weld Practices and Process Controls
MIG Welding Process Controls
DVD Film "MIG Process Controls Made Simple"