MIG - GMAW and other Process Data:

The highest MIG weld quality at lowest costs. Steels - Stainless parts < 1/8 (< 3mm).

The highest MIG weld quality at lowest costs. Steels - Stainless parts > 1/8 (> 3mm).


Pulsed MIG. Equipment & Process Issues - Resolutions,


Evaluate MIG Equipment - Wires & Gases without the advice from a salesman.


A simple approach to MIG - Flux Cored Weld Costs and Metric Conversions.


Robot management - supervison tips

Robot Technician Weld tips.

Why GM - Ford - Tower - Dana - VW - Honda - Toyota - Johnson Controls - Mercedes - GE - General Dynamics and numerous others benefitted from the Robot Weld Best Practice - Process Control Training Programs


A few of Ed's MIG Welding and Flux Cored Applications.


MIG Aluminium weld data

MIG - TiP TiG - GTAW - FCAW Stainless weld data

Extraordinary pulsed MIG clad welds

Duplex weld data

MIG - TIG - TiP TiG, Titanium Weld data

MIG - TiP TiG - GTAW - FCAW Nickel Alloy weld data


MIG Arc Blow.



Weld Fume Safety Data


Test your MIG process knowledge. MIG process Control Quiz.

Flux Cored Welding:

These are some of the flux welds that management and
enginneers allowed to build American Oil tankers.

An easy way to save a million dollars annualy on large scale flux cored
applications such as Ship Yards, Oil Platforms and Pipe Lines.

Flux Cored - MIG Pipe welds, techniques, problems and resolutions.


Flux Cored Weld Quiz. Test your weld process knowledge.


Flux Cored - MIG Common Weld Problems.


Self Shielded (SS) Flux Cored Welding Problems.
The failure of SS wires in the automotive industry.
The failure of SS wires in the construction industry.


Ed's MIG / TIG / FCAW Process Control Training Resources.

The value of data to a weld professional.

An automated 6 mm MIG spray fillet. 0.045 1.2mm wire. WF 420 IPM. 27V. Travel 18 IPM. Torch 20 degree push. WSO 15mm.


Remember, if you have to ask for the weld data and you play around with any weld controls, how can you call yourself a weld professional?

 

GTAW - TIG welding

For those interested in the highest weld quality at the lowest costs, for the majority of weld applications the regular TIG process should have been made redundant by a process called TiP TiG.

TiP TiG

Regular TIG data

Metal properties, weld problems & solutions:

Aluminum and MIG - TIG Weld Data:


Stainless MIG - TIG Weld Data:



Duplex MIG - TIG FCAW Data.



Nickel steels - Inconel - Incoloy -Monel MIG - TIG Weld Data.



TIG - TiP TiG, Titanium Weld data



The worlds best process for all position welds on all alloys is TIP TIG.

Ed's weld Process Control and Best Practices training resources