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TIP TIG PROVIDES LESS WELD HEAT AND BETTER WELD QUALITY THAN TIG
AND
PROVIDES THOSE WELDS AT MIG WIRE FEED RATES.
 
Click on the Evolution of TIG icon if you want a
TIP TIG brochure.
IF VIDEOS STALL REPLAY TWICE, BETTER SECOND TIME.
A BASIC WELD FACT. IT TAKES TWO TO FOUR TIG & SMAW
WELDERS TO DO THE WORK OF ONE TIP TIG WELDER.
EVERY TWO MONTHS WE HAVE A TIP TIG WORK SHOP AT OUR FACILITY LOCATED
AT THE PHILADELPHIA NAVAL YARD. FOR INFO AND TO REGISTER
CLICK ON THE WORK SHOP LINK AT THE TOP OF THE PAGE..
We also invite you to visit our facility and bring or send your weld samples.
Make an appointment: E-mail Ed@tiptigusa.com or tom@tiptigusa .com
COMPANIES WHO HAVE ATTENDED THE TIP TIG WORK SHOPS.
AREVEA - EXON - WESTINGHOUSE - WELDING SERVICES - KELLY CONSTRUCTION - TI-FAB
DELTA AIRLINES - ARMISTEAD MECHANICAL - UNION METAL - MID STATE CONTRACTING -
TRIUMPH FABRICATIONS - SIEMENS - ROLLS ROYCE - ENERFAB - DIAMOND POWER -
BODY COTE - SPACEX - NORTHROP GRUMMAN AND MANY MORE.
REGULAR TIG VERSUS TIP TIG WELD DEPOSITION DIFFERENCES.
This table represents the most common all position
steels and
alloy steel applications.
| [1] Pipe Root |
Regular Manual TIG
wire feed rate.
10 inch/min
(70 inch/min)
|
Manual TIP TIG
wire feed rate increase.
25 - 50% |
[2] Pipe Fill
Wall < 3/8 (a) |
10 inch/min
(70 inch/min)
|
100 - 200% |
[3] Pipe Fill
Wall > 3/8 |
10 inch/min
(70 inch/min) |
100 - 300% |
| [4] 1/8 Fillet |
10 inch/min
(70 inch/min) |
100 - 200% |
[5] 3/16 Fillet
Great setting also for all position cladding |
10 inch/min
(70 inch/min) |
> 150% |
| [6] 1/4 Fillet |
10 inch/min
(70 inch/min)
|
200 to 400% |
Note: Red is conversion from 3/32 2.4 mm wire to 0.035 0.9 mm wire.
5G pipe weld figures are real world. You will have some TIG welders that will
deposit
slightly more weld wire and there will be TIP TIG
welders that
can provide higher wire feed rates. TIP TIG rates will increase with automation.
ED'S MANUAL AND ROBOT WELD PROCESS CONTROL RESOURCES.
ED OPTIMIZED ROBOT WELDS FOR HUNDREDS OF COMPANIES.
A FEW OF HIS PROJECTS,
FORD F150 FRAME -
VOLVO CAB - CORVETTE FRAME-
HARLEY FRAME - NEW BEETLE SEATS
AND
THE ROBOT WELDS ON THE
WORLD'S LARGEST CATERPILLAR TRUCK.
 
 From optimizing and providing welding patents for automated, boiler water wall, pulsed MIG inconel clad welds for Welding Services Atlanta, to setting the robot welds on many of the most popular products sold in North America, if you want the training and educational resources to enable Best Weld Practices / Process Controls and optimize your manual / robot MIG and flux cored weld quality and
productivity click here for Ed's materials.
For
more TIP TIG data on the patent pending TIP TIG weld process
contact
Ed Craig USA. Eastern Time. 828 658 3574.
E-Mail ed@tiptigusa.com or Tom O'Malley tom@tiptigusa.com.
To find out
more on controlling manual
and robot gage welds,
MIG short circuit,
spray, pulsed MIG or flux cored,
click on
"Ed's Training Resources.
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