TIP TIG welding is 100 to 500% faster than TIG with superior quality than traditional TIG - Pulsed MIG - FCAW

TIP TIG Welding

 

TIP TIG Welding Videos 1


TIP TIG USA is responsible for TIP TIG sales in North & South America and Australia.
TIP TIG is located at The Philly Navy Yard. 1901 Kitty Hawk Ave.
Building 68 Philadelphia. PA. USA.





TIP TIG PROVIDES LESS WELD HEAT AND BETTER WELD QUALITY THAN TIG
AND PROVIDES THOSE WELDS AT MIG WIRE FEED RATES.



TIG Welding Brochure
Click on the Evolution of TIG icon if you want a TIP TIG brochure.





BASIC WELD FACT. IT TAKES TWO TO FOUR TIG &
SAMW WELDERS TO DO THE WORK OF ONE TIP TIG WELDER.





IF VIDEOS STALL, REPLAY A SECOND TIME FOR BETTER RESULTS:

TIP TIG BENEFITS FOR THE WELD SHOP

TIP TIG VIDEOS


These are different welders welding for the first time a horizontal root with TIP TIG. One thing they all have in common is none of them have to worry about feeding or directing the welding wire.

Note how TIP TIG enables a consistency in the torch techniques utlized,



WELDING THAT PIPE. While you select the optimum cup diameter to walk the cup for the root, you simply hold the torch steady or use a small weave for the fill. And every welders should know that when you want steady consistent weld quality, two hands are better than one.





Man this is cool, that fill pass looks like it was done with an automated welding unit.







TIP TIG MANUAL VERT UP. STAINLESS ON LEFT P91 ON RIGHT:






REGULAR TIG VERSUS TIP TIG WELD DEPOSITION DIFFERENCES.

This table represents the most common all position steels and alloy steel applications.

[1] Pipe Root
Regular Manual TIG
wire feed rate.

10 inch/min

(70 inch/min)

Manual TIP TIG
wire feed rate increase.


25 - 50%
[2] Pipe Fill

Wall < 3/8 (a)
10 inch/min

(70 inch/min)

100 - 200%
[3] Pipe Fill

Wall > 3/8
10 inch/min

(70 inch/min)
100 - 300%
[4] 1/8 Fillet
10 inch/min

(70 inch/min)
100 - 200%
[5] 3/16 Fillet
Great setting also for all position cladding
10 inch/min

(70 inch/min)
> 150%
[6] 1/4 Fillet
10 inch/min

(70 inch/min)
200 to 400%


Note: Red is conversion from 3/32 2.4 mm wire to 0.035 0.9 mm wire.
5G pipe weld figures are real world. You will have some TIG welders that will
deposit slightly more weld wire and there will be TIP TIG welders that
can provide higher wire feed rates. TIP TIG rates will increase with automation.





EVERY TWO MONTHS WE HAVE A TIP TIG WORK SHOP AT OUR FACILITY LOCATED
AT THE PHILADELPHIA NAVAL YARD. FOR INFO AND TO REGISTER
CLICK ON THE WORK SHOP LINK AT THE TOP OF THE PAGE..


We also invite you to visit our facility and bring or send your weld samples.
Make an appointment:
E-mail Ed@tiptigusa.com or tom@tiptigusa .com


COMPANIES WHO HAVE ATTENDED THE TIP TIG WORK SHOPS.

AREVEA - EXON - WESTINGHOUSE - WELDING SERVICES - KELLY CONSTRUCTION - TI-FAB
DELTA AIRLINES - ARMISTEAD MECHANICAL - UNION METAL - MID STATE CONTRACTING -
TRIUMPH FABRICATIONS - SIEMENS - ROLLS ROYCE - ENERFAB - DIAMOND POWER -
BODY COTE - SPACEX - NORTHROP GRUMMAN AND MANY MORE.







ED'S MANUAL AND ROBOT WELD PROCESS CONTROL RESOURCES.

ED OPTIMIZED ROBOT WELDS FOR HUNDREDS OF COMPANIES. A FEW OF HIS PROJECTS,
FORD F150 FRAME - VOLVO CAB - CORVETTE FRAME- HARLEY FRAME - NEW BEETLE SEATS
AND THE ROBOT WELDS ON THE WORLD'S LARGEST CATERPILLAR TRUCK.











From optimizing and providing welding patents for automated, boiler water wall, pulsed MIG inconel clad welds for Welding Services Atlanta, to setting the robot welds on many of the most popular products sold in North America, if you want the training and educational resources to enable Best Weld Practices / Process Controls and optimize your manual / robot MIG and flux cored weld quality and productivity click here for Ed's materials.





For more TIP TIG data on the patent pending TIP TIG weld process
contact Ed Craig USA. Eastern Time. 828 658 3574.
E-Mail ed@tiptigusa.com or Tom O'Malley tom@tiptigusa.com.



To find out more on controlling manual and robot gage welds, MIG short circuit,
spray, pulsed MIG or flux cored, click on "Ed's Training Resources.



Next TIP TIG Welding Videos
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Site Established 2001. Ed Craig Weld Reality. E-Mail ecraig@weldreality.com. Phone Eastern Time USA 828 658 3574.